Red Government Fleet with star logo
MenuMENU
SearchSEARCH

Dealing with Rust During Equipment Maintenance: A Step-by-Step Guide

Rust can be an unexpected challenge during equipment maintenance—this guide walks through a straightforward process to remove it and prevent flash rust from slowing down your work.

Cortec Corporation
Dealing with Rust During Equipment Maintenance: A Step-by-Step Guide

Rust is an iron oxide, a usually reddish-brown oxide formed by the reaction of iron and oxygen in the catalytic presence of water or air moisture.

Photo: John Deere

2 min to read


Have you ever been fixing a piece of equipment, only to suddenly realize it has entirely rusted over with an unsightly layer of iron oxides? 

While you could grind or sandblast the surface to restore it to like-new condition, these methods are cumbersome and could leave you with a shiny surface that simply flash-rusts again. Another option is to use Cortec’s rust removers and flash rust inhibitors to remove the rust and keep it off long enough to successfully finish the maintenance project. 

Step One: Remove Rust with Biobased Rust Removers

If the part can be dipped, fill a container with VpCI-422 (diluted with water to the desired strength) and completely immerse the part in the solution. Periodically check the part every hour for up to 24 hours, scrubbing as needed to remove loosened rust. 

Use EcoClean 423 Rust Remover on parts or surfaces, such as shafts or flanges, that cannot be immersed. Cover with plastic wrap as needed to keep the rust remover from drying out. Periodically check progress and use a scrub brush to remove loosened rust. Both VpCI-422 and VpCI-423 are USDA Certified Biobased Products for greater sustainability.

Rust surprises are never fun in the middle of maintenance, but they can be corrected and avoided the second time around with a simple rust removal and cleaning process. 

Step Two: Rinse with Water

When rust removal is satisfactory, rinse the corrosion and rust removal products with regular water to remove contamination.

Step Three: Neutralize and Prevent Flash Rust

After rinsing in regular water, clean the part with VpCI-414, an alkaline cleaner that contains flash corrosion inhibitors to keep the surface from immediately re-rusting. This will give you a few days or a week to get the part installed without flash rust occurring on the clean surface.

Rust surprises are never fun in the middle of maintenance, but they can be corrected and avoided the second time around with a simple rust removal and cleaning process like the one above. 

More Products

EquipmentJanuary 15, 2026

The Bobcat PG1140 Portable Generator

Ideal for construction, industrial, and emergency power needs.

Read More →
EquipmentOctober 9, 2025

Cementex Highlights Insulated Battery Tools for Electric Vehicles

Battery openers and seal breakers are designed to improve safety and precision in high-voltage EV applications.

Read More →
EquipmentSeptember 18, 2025

Leitner Designs Unveils New “Police Package”

Leitner Designs' new police package is putting the "heavy" in "heavy duty."

Read More →
Ad Loading...
EquipmentAugust 27, 2025

Bobcat Company Expands Industrial Air Compressor Lineup

Bobcat’s tank-mounted air compressors offer a tri-voltage plug-and-play package with connectivity for up to four machines.

Read More →
EquipmentMay 2, 2025

Volvo CE Debuts Two Mid-Size Electric Machines in North America

Volvo Construction Equipment debuted a mid-size L120 Electric wheel loader and introduced the updated 23-ton EC230 Electric excavator.

Read More →
EquipmentApril 22, 2025

New Ranger R980DP Tire Changer Has Dual Assist Towers to Maximize Efficiency

The R980DP tire changer is the first Ranger swing-arm tire changer with two power assist arms, plus a new bead roller and exclusive features to maximize productivity in high-volume tire shops and professional garages.

Read More →
Ad Loading...
EquipmentApril 2, 2025

Bobcat Company Launches its Most Powerful Mini Track Loader: The MT120

Powered by a 1.2-liter, non-diesel particulate filter engine, the MT120 has a maximum rated operating capacity of 1,200 pounds.

Read More →
EquipmentMarch 18, 2025

John Deere Expands Dozer Lineup with All-New 850 X-Tier and P-Tier Model Enhancements

John Deere introduces the all-new 850 X-Tier Dozer, delivering increased power, performance and sustainability with E-Drive technology.

Read More →
EquipmentJanuary 22, 2025

Boost Sewer Jetting Productivity with the Right Nozzles

Recycled water particulates can clog standard nozzles, causing substantial downtime for maintenance.

Read More →
Ad Loading...
EquipmentJanuary 14, 2025

John Deere's New Autonomous Machines & Technology

The company’s second-generation autonomy kit combines advanced computer vision, AI, and cameras to help the machines navigate their environments.

Read More →